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Connecticut-based Mott Corporation, renowned for its high-precision filtration and flow control solutions, is taking a bold step into the future of manufacturing. By integrating Renishaw’s RenAM 500S Flex additive manufacturing system, Mott is not only enhancing its design and production efficiency but also setting a new benchmark for the industry.
A New Era in Manufacturing
Mott Corporation, with a legacy dating back to 1959, has long served industries ranging from healthcare and semiconductors to chemical processing and aerospace. Historically, the company relied on traditional methods like axial, isostatic, and rolling compaction. However, these techniques often fell short when it came to producing components with the complex geometries required for optimized filtration and minimized pressure drops.
Enter the RenAM 500S Flex—a game changer in additive manufacturing. With this state-of-the-art system, Mott has seen:
- Over 50% Reduction in Setup and Turnaround Times: The new 3D print system slashes machine downtime significantly compared to older AM technologies.
- Enhanced Consistency: A 30% decrease in the standard deviation of performance metrics means more reliable and predictable parts.
These improvements not only boost production confidence but also pave the way for faster development cycles and innovative design possibilities.
Voices from the Frontline
John Laureto, AM Business Manager at Renishaw Inc., highlights the machine’s flexibility:
“Renishaw’s philosophy is that process parameters should be as customizable as possible. Using the RenAM 500S Flex, Mott Corporation was able to optimize its processes for specific applications and adjust parameters as needed for novel projects.”
Vincent Palumbo, Technical Program Manager at Mott Corporation, adds:
“The new machine gives us greater confidence in the reliability and performance of our parts while speeding up development cycles and enabling us to bring our designs to life more efficiently.”
Moreover, the RenAM 500S Flex has become a star attraction during facility tours, sparking engaging discussions with customers about future development projects.
Industry Trends: Beyond Mott
Mott’s investment in advanced additive manufacturing mirrors broader industry trends. For instance:
- EOS Milestone: EOS recently installed its 5,000th industrial 3D printer—a testament to the growing adoption of AM solutions. Their EOS M 400-4 metal 3D printer, now at Keselowski Advanced Manufacturing in North Carolina, is part of a fleet that underlines the efficiency and precision of modern 3D printing.
- Eplus3D’s Global Expansion: Eplus3D has delivered over 100 large-format LPBF 3D printers worldwide, with nearly 40 systems featuring axes that exceed one meter. These installations cater to industries requiring large, intricate metal components, and a standout project includes a 1.3-meter tall single-piece rocket thruster showcased at Formnext 2024.
Both examples reflect a significant shift towards embracing large-scale, flexible, and highly precise additive manufacturing—a trend that promises to reshape production paradigms across various sectors.
Looking Ahead
Mott Corporation’s strategic adoption of the RenAM 500S Flex is a clear indicator of where the industry is headed. As companies strive for faster, more efficient production and enhanced product quality, additive manufacturing is emerging as the cornerstone of modern manufacturing.
Whether you’re in the field of industrial manufacturing, aerospace, or beyond, staying updated with these trends is essential. The future of 3D printing is not just about technology—it’s about innovation, efficiency, and unlocking new possibilities in design and production.
Stay tuned as the industry continues to evolve, and don’t be surprised if the next breakthrough in additive manufacturing is just around the corner.
